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Evidence Guide: RIIPBE205D - Conduct roasting operations

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

RIIPBE205D - Conduct roasting operations

What evidence can you provide to prove your understanding of each of the following citeria?

Plan and Prepare for roaster operations

  1. Access, interpret and apply roasting operations documentation and ensure the work activity is compliant
  2. Obtain, read, interpret, clarify and confirm work requirements
  3. Coordinate and communicate with other personnel using approved communication methods
  4. Select and wear personal protective equipment appropriate for work activities
  5. Select appropriate type of auxiliary equipment for work activities
  6. Identify and address potential risks, hazards and environmental issues, and implement control measures
  7. Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency
  8. Use approved dust suppression and extraction methods
  9. Ensure area is well ventilated before entry into work area
Access, interpret and apply roasting operations documentation and ensure the work activity is compliant

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Obtain, read, interpret, clarify and confirm work requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Coordinate and communicate with other personnel using approved communication methods

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select and wear personal protective equipment appropriate for work activities

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select appropriate type of auxiliary equipment for work activities

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify and address potential risks, hazards and environmental issues, and implement control measures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Use approved dust suppression and extraction methods

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Ensure area is well ventilated before entry into work area

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Manage delivery of concentrate to fluid bed roaster

  1. Monitor feed mechanism operation (e.g. conveyor systems)
  2. Monitor operating requirements
  3. Adjust feed rate as required
  4. Determine the effects adjustments have on upstream or downstream outputs and communicate to others
Monitor feed mechanism operation (e.g. conveyor systems)

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor operating requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjust feed rate as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Determine the effects adjustments have on upstream or downstream outputs and communicate to others

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor operation of fluid bed roaster

  1. Read and interpret and apply data from equipment indicators to determine roaster efficiency
  2. Continuously inspect operations/plant and catchment areas to identify roaster process defects and potential problems
  3. Adjust cooling systems to optimise roaster operation temperature
  4. Complete all required written documentation clearly, concisely and on time
  5. Pass on end of shift information verbally or in writing to oncoming shift
Read and interpret and apply data from equipment indicators to determine roaster efficiency

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Continuously inspect operations/plant and catchment areas to identify roaster process defects and potential problems

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjust cooling systems to optimise roaster operation temperature

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete all required written documentation clearly, concisely and on time

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Pass on end of shift information verbally or in writing to oncoming shift

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Manage roaster products

  1. Monitor gas by-product output and cooling
  2. Monitor calcine cooling systems
  3. Regulate the operation of calcine and gas cooling systems
  4. Action and report all roaster operating and cooling system alarms
  5. Communicate with personnel to ensure effective management of roaster products and by-products
Monitor gas by-product output and cooling

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor calcine cooling systems

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Regulate the operation of calcine and gas cooling systems

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Action and report all roaster operating and cooling system alarms

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Communicate with personnel to ensure effective management of roaster products and by-products

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Plan and Prepare for roaster operations

  1. Access, interpret and apply roasting operations documentation and ensure the work activity is compliant
  2. Obtain, read, interpret, clarify and confirm work requirements
  3. Coordinate and communicate with other personnel using approved communication methods
  4. Select and wear personal protective equipment appropriate for work activities
  5. Select appropriate type of auxiliary equipment for work activities
  6. Identify and address potential risks, hazards and environmental issues, and implement control measures
  7. Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency
  8. Use approved dust suppression and extraction methods
  9. Ensure area is well ventilated before entry into work area
Access, interpret and apply roasting operations documentation and ensure the work activity is compliant

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Obtain, read, interpret, clarify and confirm work requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Coordinate and communicate with other personnel using approved communication methods

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select and wear personal protective equipment appropriate for work activities

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select appropriate type of auxiliary equipment for work activities

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify and address potential risks, hazards and environmental issues, and implement control measures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Use approved dust suppression and extraction methods

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Ensure area is well ventilated before entry into work area

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Manage delivery of concentrate to fluid bed roaster

  1. Monitor feed mechanism operation (e.g. conveyor systems)
  2. Monitor operating requirements
  3. Adjust feed rate as required
  4. Determine the effects adjustments have on upstream or downstream outputs and communicate to others
Monitor feed mechanism operation (e.g. conveyor systems)

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor operating requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjust feed rate as required

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Determine the effects adjustments have on upstream or downstream outputs and communicate to others

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor operation of fluid bed roaster

  1. Read and interpret and apply data from equipment indicators to determine roaster efficiency
  2. Continuously inspect operations/plant and catchment areas to identify roaster process defects and potential problems
  3. Adjust cooling systems to optimise roaster operation temperature
  4. Complete all required written documentation clearly, concisely and on time
  5. Pass on end of shift information verbally or in writing to oncoming shift
Read and interpret and apply data from equipment indicators to determine roaster efficiency

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Continuously inspect operations/plant and catchment areas to identify roaster process defects and potential problems

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adjust cooling systems to optimise roaster operation temperature

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete all required written documentation clearly, concisely and on time

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Pass on end of shift information verbally or in writing to oncoming shift

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Manage roaster products

  1. Monitor gas by-product output and cooling
  2. Monitor calcine cooling systems
  3. Regulate the operation of calcine and gas cooling systems
  4. Action and report all roaster operating and cooling system alarms
  5. Communicate with personnel to ensure effective management of roaster products and by-products
Monitor gas by-product output and cooling

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor calcine cooling systems

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Regulate the operation of calcine and gas cooling systems

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Action and report all roaster operating and cooling system alarms

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Communicate with personnel to ensure effective management of roaster products and by-products

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

1. Plan and Prepare for roaster operations

1.1. Access, interpret and apply roasting operations documentation and ensure the work activity is compliant

1.2. Obtain, read, interpret, clarify and confirm work requirements

1.3. Coordinate and communicate with other personnel using approved communication methods

1.4. Select and wear personal protective equipment appropriate for work activities

1.5. Select appropriate type of auxiliary equipment for work activities

1.6. Identify and address potential risks, hazards and environmental issues, and implement control measures

1.7. Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency

1.8. Use approved dust suppression and extraction methods

1.9. Ensure area is well ventilated before entry into work area

2. Manage delivery of concentrate to fluid bed roaster

2.1. Monitor feed mechanism operation (e.g. conveyor systems)

2.2. Monitor operating requirements

2.3. Adjust feed rate as required

2.4. Determine the effects adjustments have on upstream or downstream outputs and communicate to others

3. Monitor operation of fluid bed roaster

3.1. Read and interpret and apply data from equipment indicators to determine roaster efficiency

3.2. Continuously inspect operations/plant and catchment areas to identify roaster process defects and potential problems

3.3. Adjust cooling systems to optimise roaster operation temperature

3.4. Complete all required written documentation clearly, concisely and on time

3.5. Pass on end of shift information verbally or in writing to oncoming shift

4. Manage roaster products

4.1. Monitor gas by-product output and cooling

4.2. Monitor calcine cooling systems

4.3. Regulate the operation of calcine and gas cooling systems

4.4. Action and report all roaster operating and cooling system alarms

4.5. Communicate with personnel to ensure effective management of roaster products and by-products

Required Skills and Knowledge

1. Plan and Prepare for roaster operations

1.1. Access, interpret and apply roasting operations documentation and ensure the work activity is compliant

1.2. Obtain, read, interpret, clarify and confirm work requirements

1.3. Coordinate and communicate with other personnel using approved communication methods

1.4. Select and wear personal protective equipment appropriate for work activities

1.5. Select appropriate type of auxiliary equipment for work activities

1.6. Identify and address potential risks, hazards and environmental issues, and implement control measures

1.7. Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency

1.8. Use approved dust suppression and extraction methods

1.9. Ensure area is well ventilated before entry into work area

2. Manage delivery of concentrate to fluid bed roaster

2.1. Monitor feed mechanism operation (e.g. conveyor systems)

2.2. Monitor operating requirements

2.3. Adjust feed rate as required

2.4. Determine the effects adjustments have on upstream or downstream outputs and communicate to others

3. Monitor operation of fluid bed roaster

3.1. Read and interpret and apply data from equipment indicators to determine roaster efficiency

3.2. Continuously inspect operations/plant and catchment areas to identify roaster process defects and potential problems

3.3. Adjust cooling systems to optimise roaster operation temperature

3.4. Complete all required written documentation clearly, concisely and on time

3.5. Pass on end of shift information verbally or in writing to oncoming shift

4. Manage roaster products

4.1. Monitor gas by-product output and cooling

4.2. Monitor calcine cooling systems

4.3. Regulate the operation of calcine and gas cooling systems

4.4. Action and report all roaster operating and cooling system alarms

4.5. Communicate with personnel to ensure effective management of roaster products and by-products

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies relevant documentation, policies and procedures

implements the requirements, procedures and techniques for the safe, effective and efficient completion of roasting operations including:

managing the delivery of concentrate to fluid bed roaster

monitoring the operation of fluid bed roaster

managing roaster products

identifying and reporting of alarms

works effectively with others to undertake and complete the roasting operations in a way that meets all of the required outcomes including:

using a range of communications techniques and equipment to convey information to others

maintaining written and verbal reporting requirements and procedures

communicating clearly and concisely with others to receive and clarify work instruction

demonstrates completion of the conduction of roasting operations that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

monitoring and adjusting the feed rate to the fluid bed roaster

monitoring and adjusting operations of the fluid bed roaster

monitoring and regulating roaster products

The candidate must demonstrate knowledge of conducting roasting operations through:

applying organisation and site requirements and procedures for conducting roasting operations including:

WHS, site safety and emergency requirements and procedures

environmental procedures

hazardous goods procedures and consequences of spills and hazardous goods

isolation procedures

equipment safety requirements

operational procedures and checks

wet and dry working procedures

breakdown procedures

diagnosing faults, reporting defects and identifying repair requirements

interpreting reports

using lift (manual, cranes and loads)

accurately maintain records

using hand and power tools

contaminant identification

roasting process

operating parameters and roasting capacities

cooling systems

boiler operation

concentrate blending

calcine storage

gas management systems

pumping system

sampling

interpreting metallurgical and technical data (basic)

identifying reagent types

identifying types of ores (basic)